I've been restoring a 1997 Ford Club Wagon E350 that I picked up recently and fell in love with. I've been on a few road trips in it and am gearing up for another next week and want to take a second stab at refurbishing the A/C system this weekend before I go next week. I'll be traveling in the deserts of western OK, TX, and NM in August so I expect ambient temperature to be at least 100F. I already replaced the blower, blower switch, and resistor after the old switch melted BAD and I could tell the whole circuit needed to be replaced. It helped some, and solved the electrical heat issue, but the A/C still isn't cooling well enough to cut it. I checked manifold pressures and they were around 70/210psi at 80F ambient so I'm pretty sure there's an issue somewhere in the system. I suspect it's a bad orifice tube or expansion valve, and I plan to take it to a shop to have it discharged and I will replace both along with the accumulator and clutch switch. I also plan to flush out as many components and hoses as I can, as well as removing both the front and rear evaporators and the condenser to make sure they're nice and shiny inside and out. I am wondering, should I just go ahead and fork over the extra few hundred bucks for a new compressor and new coils instead of cleaning and reusing the old ones? Since I need to have it professionally discharged if I ever need to dig back into it and I plan to keep my van for the foreseeable future, it makes me wonder if it's worth replacing them preemptively. That said, I don't want to replace parts for no reason. Opinions?
You have an orifice tube and if it were clogged you wouldn't be getting 70 psi on the low side.
Both of your Low Side and High Side pressures are too high. That points to either an overcharged system, air in the system, or a dirty condenser or condenser cooling fans that aren't working or not spinning fast enough