My 2008 Mercedes E350 with 119K miles produced an OBD2 code P2006 and I found a broken plastic rod in the intake manifold actuator lever configuration. This is a common issue with the M272 engine in these vehicles.
To remedy the situation, I bought a new Pierburg manifold (OEM, same brand as the factory one I removed) kit from FCP Euro and installed it myself. I followed instructional Youtube installation videos step by step and took my time, no rush job or shortcuts. After the installation was complete, I thought the car was finally fixed. However, after using my OBD2 scanner, I'm now getting a P2015 code and ME/Motor Electronics Module code 0524 ( Bank 1). For the record, I have not had a check engine light, even when the old manifold was confirmed to be broken, the car still passed the state inspection and emissions test.
The car seems to run smooth but I feel it could / should be more powerful. Recently, I had my neighbor sit in drivers seat, start the car, then step on the gas pedal to rev the engine. However, I saw no movement of the intake manifold actuator arms or linkage. The lever / linkage is functional ( it's new & and snaps back when moved to the right ) and no hoses or wires are within the path of the linkage /arms allowing proper (free) unobstructive movement. To the best of my ability, I checked to make sure hoses had no dry rot, cracks and the hoses were routed correctly with secure connections. In addition, I performed a similar inspections of my wires, clips, connections and the odd things moved around during the initial disassembly and installation. Lastly, I looked online for a related fuse to check but could not find any information regarding one.
While I was able to install the manifold myself, I'm not mechanically inclined and a newbie to DIY repairs. Aside from watching hours of instructional repair videos (pre-installation) and the actual installation process itself, this project has absorbed countless hours of my time. On top of that, I have spent an additional 2+ months online researching my new codes/ Issue that arose after installation and fiddling under the hood in mostly below freezing temperatures. If I take the car to an actual mechanic at this juncture. I'm gonna feel like a complete failure. If anyone has any insight on the matter or a testing procedure or troubleshooting tricks that could lead me to isolate the true issue, I'd be very thankful.
The OBD2 scanner I use is an HT500 Bluetooth dongle, it sold at Walmart as part as their "house brand" Hypertough. However, it is made and supported by Innova and uses the Repair Solutions 2 application.
Realize this. When you install that new manifold assembly, you're going to have to pay a guy with a fancy Mercedes scanner to reconfigure the vehicle. You can't just bolt that stuff on. It's got to be programmed to fit in with the vehicle systems. Those Mercedes are not do-it-yourself repair stuff and the equipment that's needed to fix them correctly cost a small fortune and the person operating the equipment is to have years of experience doing so.