Car Questions

1991 Ford F150 4.9 ...
 
Notifications
Clear all

1991 Ford F150 4.9 running rough

  

0
Topic starter

I have a 1991 Ford F150 4.9 300 I6. It idles fine but when I try to accelerate it has serious hesitation. It also bucks and surges. It seems worse after I have driven it awhile. I have replaced MAP sensor, TPS, air filter. It has newer (2017) plugs, wires and EGR (2018) and has had less than 20k since these parts replaced. I can't decide if its a fuel filter, issue or maybe catalytic convertor. Do you have any suggestions?

 


14 Answers
4

The problem is so old OBD2 scanner doesn't work on them and you'll get very little information. So you got in two things like pressure test the fuel pump see if that's weak do a compression testing of the engine see if the catalytic converter is clogged up that can be tested with a pressure gauge. Often it is a fuel pump or clogged fuel filter though


1

I had a 90 f150 that had the same problems but for me it was needing the fuel filter replaced then the injectors to be cleaned and a new fuel pump. I recommend starting with a fuel filter change and see if that might help. Its good to start cheap and work your way up.


I will try that!


1

Have you checked for OBD1 codes?


@chucktobias I finally got codes! it was 327 and 552 code.


Code definitions are in the link below:

https://www.troublecodes.net/Ford/

327 - EGR feedback signal is/was low – EVR or PFE

552 - AIRB solenoid/circuit failure – Solenoids


1

Posted by: @kerux12345

I looked everywhere for the obd1 port and I couldn't find it. I searched online for the location but it wasn't in any of the locations they said it should be.

If it's not in one of the locations shown in these videos I don't know what to tell you. You'd probably need a mechanic who has worked on F-150s of that vintage to locate it.

https://www.youtube.com/watch?v=cVFpQkl0mnY&t=107s

https://www.youtube.com/watch?v=CnQw6xMAYlE&t=15s


0

Well find a mechanic like myself to test rather than gas. A catalytic converter can be pressure tested to see if it's bad. The fuel injection system can be pressure tested to see if that's bad start there


0
Topic starter

Scotty,

I have a 1991 Ford F150 4.9l I6 300 engine with 73,000 miles. It is running poorly and getting poor gas mileage. I have done the following things. 

  1. 4 Years ago (but only 20k miles) new pcm, new spark plugs, cleaned fuel injectors, new EGR
  2. Last 3 months, new air filter, TPS, MAP sensor, O2 sensor.
  3. Backpressure check on catalytic convertor says its ok. 

When I put in new O2 sensor it started running better and doesn't die as much. It seems to idle fine but when I press gas pedal it hesitates and does not accelerate properly. I can't figure out what is wrong! What do you think?


0
Topic starter

Backpressure check says catalytic convertor is fine. I will check fuel filter and fuel pressure next. Could a vaccum leak cause a problem?


0
Topic starter

I ended up changing the fuel filter, and it ran a little better but was still giving me issues. Turns out it was the EGR solenoid. Someone told me to take off the egr vacuum hose and see if it improved. I did and it ran better. He told me that means it was the solenoid. It was a cheap and easy fix. I replaced it and it runs much better. 


I did back pressure test the catalytic convertor and it was fine.


0
Topic starter

1991 Ford F150 300 4.9 with automatic transmission. No OBD-2 port

I have done all the items below and it still runs rough. It seems taking the vacuum off of the egr will help sometimes. 

8.3.17

58266

Mechanic Replaced o2 sensor; cleaned fuel injectors, replaced spark plug, replaced pcm, fuel additive.

525

12.20.18

64789

Mechanic put on New EGR and exhaust leak repair

290

7.29.2019

66431

Mechanic put  Upper and lower ball joint. Oil change, New brake master cylinder.  New Camber/Caster busing front suspension. Alignment.

837

       

 

Purchased 73,378

Date

Mileage

Work

Price

8.30.21

73,378

I Purchased Truck

 

9.11.21

73,529

New MAP Sensor and New Throttle position sensor (TPS)

$55

9.13.21

73,601

New Air Filter

 

9.17.21

74,008

New O2 sensor.

$40

9.22.21

74,217

Mechanic backpressure test and Catalytic convertor is good

$41

10.24.21

74,680

New air intake sensor, new coolant sensor, new fuel filter

$51.42

3.6.22

75232

New EGR solenoid

$40

4.16.22

75,616

New Battery from O'Reilly's

$185

6.2.22

76651

Mechanic Recharged A/C Tested including recover/evacuate/recharge,

tested fuel pressure,

tested vacuum, replaced TPS,

check timing,

$736

6.7.22

76672

Mechanic set timing to 10degrees (it was 33)

 

If you could help me figure out what is going wrong I would appreciate it. I like the truck but my wife wont drive because it idles rough and dies sometimes. 

 

Jeremy


@kerux12345 I have merged your question with your other two posts on the same topic. Please read our forum rules about duplicate posting.


0
Topic starter

I haven't. The check engine light goes off and on at different times.


0
Topic starter

I looked everywhere for the obd1 port and I couldn't find it. I searched online for the location but it wasn't in any of the locations they said it should be.


0
Topic starter

Ok I found it, no codes flashed. 


0
Topic starter

I was able to get 2 codes. 327 and 552.


Share: